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Lathe Machine Retrofitting
Lathe Machine Retrofitting
CNC retrofitting upgrades outdated CNC machines by replacing electronic and electrical components, such as the control system, motors, and drives, with modern technology while retaining the machine's original mechanical structure. This process enhances machine performance, precision, and connectivity, increases Industry 4.0 compatibility, and reduces downtime and costs compared to buying new equipment. Retrofitting is a sustainable and economical solution for many manufacturers.
Top Manufacturers & Suppliers of Lathe Machine Retrofitting in Kolhapur, Maharashtra, India
Technical specifications
- Machine Length - 5.5 Ft / 7 Ft / 9 Ft / 12 Ft / 20 ft (Customized as per requirement)
- Center Height - 10 Inch / 12 Inch / 15 Inch / 20 Inch (Customized as per requirement)
- Spindle Bore Size - 52mm / 80mm / 104mm / 160 mm (Customized as per requirement)
- Bed Width - 13" / 15" / 20" (Customized as per requirement)
- Induction motor - 3HP / 5HP / 7.5 HP
- Servo Spindle - 1.5KW / 2.2KW / 3.7KW / 5.5KW / 7.5KW
- Pragati tool turret - 4 station
- Auto Lub Pump
- ID / OD / Taper Threading
- Coolant System
Features & Accessories
- CNC Controller - AVP, HNC, Siemens, Fanuc, Hust, Adtech, LNC
- SKF Bearing
- Hiwin ball screw
- Hydraulic Chuck
- Hydraulic Tail Stock
- Customized Tooling Attachment
Process
- CNC retrofitting involves modernizing an existing older CNC machine by replacing its outdated control systems, servo motors, spindle motors, and electrical components with newer, more advanced ones.
Mechanical Components
- The original mechanical parts of the machine, like the bed, spindle, and overall structure, are kept and reused, as these are often robust and well-built.
Distinction from Rebuilding
- Unlike a full rebuild, retrofitting focuses on electrical and control upgrades, not on major repairs or replacement of worn mechanical components.
Benefits of Retrofitting
- Cost-Effectiveness: It is a significantly cheaper solution than purchasing a new machine, which can be prohibitively expensive.
- Reduced Downtime: The process takes less time than ordering and installing a new machine, and much of the work can often be done on-site, minimizing disruptions.
- Improved Performance: Upgraded components lead to higher precision, faster speeds, and better automation.
- Sustainability: Reusing existing machinery reduces waste and conserves resources by preserving the mechanical construction and decreasing the need for new heavy parts.
- Modern Connectivity: Retrofitting allows for the integration of new technologies, including Industry 4.0 connectivity and potential use of AI for tool wear monitoring.
Key Components Upgraded
- CNC Controller: The core computer-based control system is replaced with the latest technology.
- Motors and Drives: Outdated servo motors, spindle motors, and their associated drives are upgraded for better performance and efficiency.
- Wiring and Electrical Systems: A significant portion of the wiring and associated electrical panels are replaced.
Process Steps
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Assessment:
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Design & Planning:A custom retrofit plan is developed, outlining the scope and timeline.
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Mechanical Inspection:The machine's mechanical components are inspected, and any necessary repairs are made before electronics are changed.
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Installation:New control systems, motors, drives, and electrical components are installed.
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Testing & Training:The retrofitted machine is thoroughly tested, and operators receive training on the new systems.
AVP Controller
HNC Controller
Fanuc Controller
Siemens Controller
Pragati Turret
4 Position as standard
4 Position as standard
Hiwin ball screw